Rapid Prototyping
Concept models, investor-ready prototypes and functional test parts, with same-day availability for small parts.
Prototyping
Print-as-a-Service · NC Triad
Forging Precision. Delivering Trust.
Professional-grade additive manufacturing built for real-world performance. From a single prototype to 500+ production parts, NexForge 3D turns your CAD into finished parts on a 21-printer print farm, with every machine and every material tested in-house.
Farm online · accepting jobs
NDA available
Same-day rush
35+ yrs manufacturing
21
3D printers on hand
5
Technology tiers
24
Colors in a single print
35+
Years of manufacturing experience
What we do
More than printing. We forge results.
One partner covers the whole job: concept, engineering, production and finishing. We look past the print to how your part will function, assemble and perform where it's used.
Production Manufacturing
Small-batch, bridge and on-demand production from 10 to 500+ units. Batch consistency is documented on every run.
ProductionEngineering & CAD
CAD modeling, Design for Additive Manufacturing, reverse engineering and recreation of existing parts.
EngineeringJigs, Fixtures & Tooling
Production tooling, assembly aids and replacement parts in strong, heat-resistant engineering polymers.
ToolingLarge-Format Parts
Structural components, fixtures, displays and scene pieces on the Bambu Lab H2C (330 × 320 × 325 mm).
Large formatPost-Processing & Finishing
Sanding, priming, painting, clear coat, heat-set inserts and assembly. Parts arrive ready to use.
Finishing
The fleet
21 printers. 5 technology tiers. One standard.
Before a machine goes into production we validate and calibrate it, and we keep monitoring it after. A machine has to earn its place in the workflow; we don't take the manufacturer's spec sheet on faith.
10× P1S
Bambu Lab P1S Farm
High-throughput production, consumer products and multi-color work.
Up to 24 colors256³ mm
4precision
Precision Engineering
1 × Bambu Lab H2C (330 × 320 × 325 mm, our largest) · 2 × X2D (256 × 256 × 260 mm) · 1 × X1C (256 mm cube), each matched to the part, material and tolerance. 3 more H2C and 2 more X2D arrive before year end.
PA-CFAuto-calibrated
2× Creator 5
Multi-Tool FDM
Two Flashforge Creator 5 four-toolhead tool-changers for multi-color and multi-material parts with minimal purge waste.
4 toolheads256³ mm
1× Ender 5 S1
Open-Bed FDM
Creality Ender 5 S1 for large flat parts, quick one-offs and overflow capacity.
220 × 220 × 280 mmOverflow
4× resin
Large-Format Resin
Two Phrozen Sonic Mega 8K (330 × 185 × 400 mm), the new Anycubic Photon P1 Max (18.3 L) and the original Anycubic Photon for large, high-detail resin parts with near-invisible layer lines.
8K MSLA330 × 185 × 400 mm
1× xTool M2
Laser & Full-Color Print
20W enclosed laser with a CMYK inkjet module and RA3 Lite rotary for engraving, cutting and full-color printing, including on cylinders.
20WCMYKRotary
+stations
Wash, Cure & Clean
Multiple Phrozen wash-and-cure stations and high-end ultrasonic cleaning stations for clean, fully cured parts.
Wash & cureUltrasonic
24/7dry
Drying & Humidity Control
Sunlu / Insologic IQ 10 dehumidifiers, Sunlu S4 and 3 kg SP2 dryers, heated AMS / AMS 2 and 4+ AMS HT units, and 8 Elegoo H1 HT dryers. Filament stays dry before and during every print.
Up to 85°CDehumidifiedPA · PC · CF ready
Arriving before year end: 3 more Bambu Lab H2C and 2 more X2D. Coming soon: a Bambu Lab R1 laser and an xTool WonderPress 3D auto heat press. On pre-order: multiple Atomform machines. Planned: extra-large-format printers with 2 ft – 5 ft cubed build volumes.
Quality without compromise
Every job gets the same scrutiny, from one part to five hundred.
Quality is built into the process, not added at the end. Material verification, calibration tracking, dimensional checks and batch documentation are standard on every B2B job.
- All filament dried before and during every job: Sunlu / Insologic IQ 10 dehumidifiers, Sunlu S4 and SP2 dryers, heated AMS / AMS 2 / AMS HT units and Elegoo H1 HT dryers
- Each machine calibrated, tracked and QC'd
- Dimensional inspection & tolerance validation on B2B parts
- Fitment testing and documented batch consistency
QC Report · Job NF-2611-B · Batch 3 of 4
Material lotPA-CF · dried 8h @ 80°C
MachineH2C-01 · cal. verified
Nominal / measured42.00 / 41.97 mm
Tolerance±0.10 mm · PASS
Fitment testPASS
Batch consistency48 / 48 within spec
File handlingNDA · confidential
Example report format. Actual tolerances depend on material, geometry and process.
Proven materials
Tested in our lab, not taken from a spec sheet.
We vet every material for dimensional stability, layer adhesion, heat, UV and impact resistance, and long-term durability. A material joins our production portfolio only after it passes.
PLA / PLA-CFPETG / PETG-CFABSASA · UV-resistantNylon PA / PA-CF / PA-GFPolycarbonateTPU flexiblePVA / HIPS solubleStandard & ABS-like resinCastable resinFlexible resin
Two ways we work
Print-as-a-Service and our own consumer products.
Bring us a file, a sketch or just an idea and we'll make it, whether it's one part or a full production run. We also design, make and sell our own product lines through a dedicated consumer products division.
We print what you need
On-demand 3D printing, laser engraving and finishing for anyone, from businesses and engineers to creators, students and individuals.
- One-off prototypes to 500+ unit production runs
- Custom parts, replacements, gifts and personal projects
- CAD design and file help if you only have an idea
- White-label / OEM manufacturing for other brands
- Wholesale and recurring production contracts
NexForge Consumer Products
Our own original products, designed and made in-house to the same production standard as our client work.
- Home organization, desk and workshop products
- LED, holiday and seasonal lighting accessories
- Gaming, hobby and collectible accessories
- Automotive and garage products
- Décor, gifts, and personalized, laser-engraved and full-color printed items
- Sold direct, online, retail, wholesale and in bulk
Who we serve
Built for anyone who needs something made.
Businesses, organizations, creators and individuals: there's no client type we don't work with, and no job too small or too large.
Product Developers
Prototypes, iteration cycles and pre-production validation.
Small Manufacturers
Jigs, fixtures, tooling and replacement parts.
Engineering Firms
Functional parts, assembly testing and precision components.
Marketing & Ad Agencies
Custom displays, branded installs and event fabrication.
Contractors & Trades
Custom mounts, adapters and specialty hardware.
Automotive
Brackets, interior components, garage tooling and accessories.
Architecture
Architectural models and presentation pieces.
Electronics
Enclosures, mounting systems and cable management.
LED & Holiday Lighting
Pixel mounts, gumdrop accessories, clips and display hardware.
Individuals & Hobbyists
Personal projects, replacement parts, cosplay, models and one-of-a-kind ideas.
Creators & Online Sellers
Product runs, packaging inserts and white-label stock for Etsy, Shopify and Amazon sellers.
Retail & Wholesale
Store-ready products, displays and recurring wholesale orders.
Startups & Inventors
From napkin sketch to working prototype to first production run.
Schools, Clubs & Organizations
Educational models, teams, events, nonprofits and community projects.
Events, Gifts & Promotions
Corporate gifts, giveaways, awards, weddings and personalized keepsakes.
Don't see yourself here? If it can be designed, we can make it. Tell us about your project →
How it works
From file to finished part in four steps.
01
Upload
Send STL, STEP, OBJ or IGES files, or just a sketch and specs.
02
Review & Quote
We review the file for printability and DFAM and send a quote within 24 hours.
03
Forge
Dried material, calibrated machines and in-process QC.
04
Finish & Ship
Post-processing, inspection and delivery. Standard turnaround is 3–5 days.
“What you share with NexForge stays with NexForge. Integrity isn't a slogan for us. It's how we run every relationship.”
NexForge™ 3D · Confidentiality standard
NDA-protected
NDAs on request, plus secure handling of every project file.
White-label
Private-label and OEM manufacturing with your brand, not ours.
Have a part in mind?
Upload your file for an instant estimate, or send specs and get a firm quote within 24 hours.